Challenge/Solution Case Study:

Improving Dust Collection for a Food Additive Manufacturer

Result

EFI Group managed the installation of a dust collector and new ductwork over a four-day weekend outage for a food additive manufacturer. Collector reliability and dust control exceed the client’s expectations.

Challenge

The client’s dust collector was not effectively controlling dust throughout the blending and packaging area. Some areas of the operation experienced poor dust capture and control, while in other areas, good product was being sucked into the dust collection system.

The material collected is hygroscopic, making the selection of the dust collector critical to the success of the project. A new dust collection system was required that would minimize wasted product and ensure reliable dust control.

Solution

The total collection system was redesigned, including the ductwork and pick-up points. A new collector was selected that was specifically designed to handle the fine, hygroscopic dust from this facility’s product. Installation drawings and a project cost estimate were prepared in support of the project.

Deliverables

Dust collector drawings and specifications.
Duct and hood design drawings.
Cost estimate for entire project.
Installation and start-up assistance.

We hired EFI Group to help us figure out a project and scope it, and I felt confident they would keep a keen eye on it. They had to deliver quickly and they did it well. They are especially good at project management when you don’t have the resources to do it internally. Reliability is the word I would use to describe EFI Group.

— Coatings Industry Professional

EFI Group is timely. We’ve had a lot of situations when we’ve been in a time crunch and they’ve responded very quickly. They are detail oriented and efficient. They’re a good group of people who also have a lot of strength in pre-engineering — the thought process to get to preliminary design and making sure we’ve investigated all the potential asks of a project to ensure we didn’t miss anything. They have great attention to detail up front which is very important to any project because having that detail-oriented deep dive into the pre-engineering phase sets the stage for the success of the rest of the project, making the process smoother and making it much easier to keep the project on schedule and on budget.

— Mike Quigley, Engineering & Maintenance Manager, Food Industry

I’ve worked with EFI Group for a while, so I know they have a good, knowledgeable staff. We know we’re going to get the results from them we expect. From my interactions with all the different EFI team members I’ve worked with, I know they have knowledge across many industries. Equally, I never have to follow up with EFI Group and, in some cases, they keep me on track.

— Ryan Fredsall, General Manager, Pacer Minerals LLC

We view EFI Group as a team that can dimensionalize our capability to execute projects. We can articulate what it is we want to do and they can take that input and run with it without much intervention from us. They’re able to move a project along independently and only engage us when it’s time to bring us up to speed or get more input to drive a project to conclusion. That’s one of the reasons I view them as an excellent contractor.

— Environmental Engineering Industry Professional

EFI Group has good engineers and good customer service. We know when we get an EFI engineer on a project, we’re going to a get a good job from them and it’s been a productive relationship for both of us — I genuinely like the people.

— Corporate Director, Project Management in Food & Flavors Industry

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Challenge/Solution Case Study:

Improving Dust Collection for a Food Additive Manufacturer

Result

Challenge

Solution

Deliverables

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