Case Studies: Meeting Challenge with Practicality and Innovation

Since its inception, EFI Group has had the privilege of applying its expertise and problem-solving determination to a broad range of Industries and a wide variety of enterprises.

Here are examples of how we’ve been able to meet challenges with practical, efficient and innovative solutions:

Manufacturing Process Improvement

Redesigning the Cooling Section of an Asphalt Roofing Line
Improving the Rate of Production for a Major Sugar Refiner
Reducing Energy Costs for an HVAC Equipment OEM
Increasing Production at a Plastic Tube Manufacturer
Achieving a $700,000 Water Usage Refund
Increasing Packaging Line Capacity for a Major Sugar Refiner

Equipment Reliability Improvement

Reducing Maintenance Costs and Downtime by the Re-Design of an Extruder Drive Stand for Ceramics Manufacturer
Resolving Ongoing Equipment Failure in Chill Rolls through Root Cause Analysis
Correcting Overheating of Large Rectifier Unit for a Primary Aluminum Manufacturer

Project Scope & Cost Development

Reducing Costs and Improving Reliability for Dense Phase Limestone Transport System
Streamlining Equipment Configuration for Advanced Adhesives Manufacturer
Implementation Planning and Design of Arc Flash Remediation for a Primary Aluminum Producer
Mitigating Risk for Combustible Dust Deflagration

Project Management & Start-Up

Reorganizing Large Manufacturing Complex to Meet Merger Requirements
Improving Process Efficiency at Primary Aluminum Manufacturer
Designing a Custom Cooling System for Large Electric Motor
Improving Dust Collection for a Food Additive Manufacturer

EFI Group’s approach to each project it undertakes is designed to minimize technical and financial risk. Read more

EFI Group is a manufacturing engineering firm practicing process engineering, process design, design engineering, manufacturing technology and engineering services.
EFI Group is based in Baltimore, Maryland (MD) and serves clients nationwide, including those in Delaware; Maryland; Pennsylvania; Virginia; West Virginia and Washington, D.C.